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Reliability and confidence for rotating equipment engineers

精確的寬容是Sundyne泵和壓縮機性能的關鍵。即使是最小的方差也可以在流程中產生顯著的低效率,並且使用非OEM組件顯著提高設備故障的風險。通過確保客戶始終使用Sundyne正版零件,可以避免這些風險。bet188博金宝官方网站

Sundyne真正的一部分s are machined accurately using advanced metallurgies, and are custom engineered to fit each specific machine. These precise tolerances are backed by decades of testing and development. Unlicensed fabricators, whose manufacturing processes fall short of the standards upheld at our global facilities, cannot duplicate the tolerances designed into our products. It is critical that our customers understand the dangers and risk of using replicator/pirated parts in Sundyne machines.

Why You Should Use Sundyne Genuine Parts:

  • 高質量標準– Sundyne parts are engineered to rigorous standards and tolerances, then checked for dimensional integrity and accurate installation fit.
  • 修理專家– Sundyne’s extensive network of authorized repair and overhaul facilities use Genuine Service and Parts to return older equipment to like-new condition.
  • Warranty Protection– Genuine Service and Parts are warranted and their exclusive use protects the original warranty on existing Sundyne equipment. Additionally, using non-OEM parts can jeopardize ATEX certification and SIL level.
  • 24-hour Support– We provide factory-based customer service and technical field support to our customers 24 hours a day, 7 days a week.
  • Site Survey- 要建立運行工作機械的參數,請執行健康檢查並提供可用的升級
  • 過程優化– Establish baseline performance and design Re-rates to save power and enhance lifecycle MTBF
  • Stock Optimization- 分析您的股票持有,並建議互換性和關鍵部件
  • Hands-on Training- Sundyne提供液壓設計基礎和運營和維護培訓計劃,以確保最終用戶可以響應性能的變化,並了解工程機械所需的零件和服務。
  • Asset ManagemenT - 為Sandyne設備提供完整的操作和維護包,具有保證性能承諾。
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Look for the Sundyne Genuine Parts logo before installing any part in your pump or compressor.

Do Not Use Pirated Parts

使用盜版零件的成本/風險:

  • 昂貴的過程停機時間
  • Liability Exposure
  • 健康和安全問題
  • Part Replacement Costs
  • Repair Costs
  • Environmental Impact
  • 強化振動水平
  • Increased Noise
  • Higher Energy Consumption
  • Increased NPSH Requirements
  • Rework and Recycle Needs
  • Fit and Assembly Problems

We work diligently to ensure appropriate legal action is taken when replicators are in violation of patents or misrepresent the parts they’re providing customers

Genuine Sundyne Parts Customized for Your Pump or Compressor on Site – Ready for Maintenance or Repairs

The new Sundyne Reliability Assurance Kit brings the reliability and efficiency of our recently released upgraded component parts to older generation machines. The upgraded components in the kits are designed to increase reliability and make units more tolerant to condition changes. These kits offer a simple and cost-effective way to rebuild a unit from the process seals all the way through the gearbox, improving performance and simplifying inventory management without the need for a direct replacement or a full conversion.

Key Benefits of Reliability Assurance Kits:

  • Improved reliability & MTBF – genuine and specific spare parts for each unit.
  • Better inventory management – the Sundyne Genuine Parts in the RAK are under a single part number versus having to track dozens of numbers in an ERP system.
  • Ease of maintenance – parts are contained in a single heavy-duty package, which is easily purchased, stored and accessed by maintenance teams.
  • raks被密封以減少 - 甚至消除部分汙染和腐蝕。
  • Easy replenishment – used parts can be restocked by ordering a kit refill.

可靠性保證套件中包含的零件和數據:

  • 升級的抗摩擦軸承 - 提高效率和軸長壽。
  • Lube Pump Anti-Rotation Plate – higher radial shaft load tolerances.
  • Gearbox SundSEAL – minimizes leakage, increases life span, and reverse pressure capable.
  • 幹燥劑呼吸 - 防止水分,減少內部生鏽,並最大限度地提高效率。
  • 其他標準磨損部件 - 工藝密封件,螺母,螺栓,墊圈,螺釘,O形圈等。
  • Spec Sheets.
  • 性能曲線。
  • 指令和操作手冊,包括橫截麵圖。

將Sundyne泵或壓縮機送回原始的工廠性能規格

The Sundyne Gearbox Exchange Program offers end users a chance to return their Sundyne LMV, LMC, BMP or BMC gearbox to original factory performance specifications. The exchange is quick and cost effective while providing the many benefits of a brand new Sundyne gearbox. Once a customer puts in a request, Sundyne will ship the gearbox while the old unit is returned for a rebate.

Key Benefits of Gearbox Exchange:

  • New unit provided with partial rebate credit for returned old unit.
  • Significant savings compared to a new gearbox purchase.
  • Includes most recent technology, parts, and metallurgies (seals, filters, lubrication, etc.).
  • Improved reliability and extended operating life.
  • Reduced noise and vibration levels.
  • Easy and quick change in maintenance workshop (plug-in concept).
  • 改善零件庫存,風險降低。

Gearboxes received through the Exchange Program include a 12-month warranty from start-up, or 18 months from shipment. Note that normal delivery lead-time is 2 weeks for standard gearboxes with standard paint.

使用SunDseal Tearbox輸出密封提高Sundyne泵可靠性

新的變速箱輸出SunDseal是專有的,易於升級的密封,可提供堅固的密封界麵。已證明新密封以減少泄漏,在配置適當的潤滑和係統壓力管理時,大大提高了整體運營效率。

變速箱輸出SUNDSEAL適用於任何客戶,應用程序或操作條件,采用現有的LMV / BMP-3XX泵或LMC / BMC-3XX壓縮機在操作中。

The straightforward retrofit capability, makes the SundSEAL is an easy upgrade for existing Sundyne integrally geared pumps.

減少總體擁有成本

  • 減少停機時間,改善操作時間
  • Extended maintenance intervals and reduced maintenance costs – longer seal life

Optimized Performance

  • New port design for optimal drainage and pressure management
  • Minimum leakage reduction of 50%
  • 較低的齒輪箱外殼現在有三種額外的通道方式將油槽麵積連接到太陽模型,從而提高了密封的控製漏油能力

添加變速箱保護

  • 最高可達275 psi的反向壓力能力在工藝密封件和變速箱內部之間產生屏障,將工藝流體從齒輪箱中取出

Quick retrofit capability

  • Easy, field installed upgrade for existing units

Sundyne真正的一部分

  • Superior factory developed solution

All Sundyne integrally gear drive pumps should be upgraded to the new anti-friction bearing (excluding LMV-34X models)

滾珠軸承設計成減少旋轉摩擦力並支撐徑向和軸向載荷。大多數軸承使用2點觸點設計限製軸承的負載能力和壽命。新的Sandyne防摩擦軸承是專有軸承,可實現軸承壽命的顯著增加。

Key Benefits of the Anti-Friction Bearings:

  • API-610符合L10軸承壽命 - 額定點25,000小時。
  • Significant bearing life increases and reliability improvements over non-Sundyne bearings.
  • Compatible with all Sundyne gear driven units except LMV-34X.
  • 提高效率和軸長壽 - 導致改善的MTBR和可靠性。
  • Bearings are completely interchangeable.

Key Technical Specifications:

  • 4-Point contact design – increased bearing life through additional load carrying capacity
  • Steel vs Phenolic cage – stronger, more robust design.
  • No filling slot – eliminating potential vibration and failure point.
  • Proprietary design – only available for purchase from Sundyne.

Shaft sleeves are an extremely critical component of any pump or compressor

Using a non-genuine Sundyne shaft sleeve puts the process engineer’s plant at risk due to vibration, leaks and reduced reliability

Shaft sleeves are part of the high-speed shaft assembly stack up, meaning even the smallest deviations from required specifications can lead to mechanical seal leakage, excessive vibration and reduced reliability. Sundyne shaft sleeves are manufactured to precise tolerances that are far superior to any alternative on the market.

適用於所有Sundyne泵和壓縮機 - LMV-80X,LMV-32X,LMV-3XX,LMC-3XX,BMP-3XX和BMC-3XX型號

它在煉油廠,石化工廠和化學製造工廠的維護部門常見,以建立與密封供應商的協議,包括軸套。Sundyne經常拒絕維護部供應商提供的軸套管,因為它們不符合Sundyne精確規格。

Key Benefits of Sundyne Shaft Sleeves:

  • Increased reliability and MTBR compared to non-Sundyne sleeves.
  • Improved tolerances leading to increased seal life and reduced vibration.
  • 現場安裝能力。
  • Sundyne套管將以高達24,000 rpm的速度正常運行。
  • 與所有Sandyne泵和壓縮機型號兼容。

Key Technical Specifications of Sundyne Shaft Sleeves:

  • Measured to flatness at 0.00002 inches (1/10th the thickness of an average hair.)
  • 端到端並行度為0.0003 - 減少潛在的密封泄漏。
  • 17-4沉澱硬化不鏽鋼代替316不鏽鋼 - 增加強度以維持形狀,按所需的軸向疊加。
  • Tolerances checked with granites per Federal Specifications GGG-P-463C Grade A – grade B granites are commonly used on non-Sundyne sleeves and are not adequate.
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軸頸軸承應在任何變速箱維護或可靠性升級期間更換

Applies to all Sundyne integrally geared drive pumps – LMV/BMP-3XX models

Journal bearings are a vital component of all Sundyne pumps and compressors with high radial and/or thrust loads. They provide a sheared layer that allows the surface of the shafts to slide relative to the stationary part of the machine – essentially, they protect the shafts by separating them from the gearbox. In depth technical knowledge of each Sundyne unit and advanced manufacturing capabilities are required to properly size the Sundyne journal bearing to the precise measurements necessary for optimal operation. Failing to meet these specifications puts the Sundyne pump or compressor at risk of premature failure.

Key Benefits of Sundyne Journal Bearings:

  • Engineered to fit individual pump and compressor specifications. Sundyne engineers and machinists have decades of experience and unparalleled product knowledge necessary to manufacture journal bearings to precise sizes and tolerances.
  • 非接觸期軸承 - 顯著長時間的軸承和軸壽命。
  • 先進的尺寸尺寸識別最佳期刊軸承。

Sundyne Journal軸承的主要技術規範:

  • 確定軸頸軸承的關鍵變量sizes are depth and width land length, bearing surface design, oil temperature, flow rate, pressure, and lube groove location.
  • 每個軸承都是為單個序列號設計的定製設計。
  • Dimensional interchangeability, bi-directional operation, and proprietary leaded-bronze.
  • 改進的墊圈設計 - 在旋轉軸和靜止推力軸承之間更均勻地分配油流。
  • 對錐形陸地設計的測試產生85%的負荷承載能力增加,具有更簡潔的過載限製。
Upper and lower journal bearings on a high-speed gearbox shaft assembly.

The ultimate in oil protection for Sundyne pumps and compressors

Oil filters provide critical protection for sensitive bearings, gears, and seal components in the Sundyne gearbox against the harmful effects of contamination. The SundGARD oil filter is engineered to high specifications providing substantial reliability and performance.

使用非Sandyne油過濾器可能會損壞或撞擊泵和壓縮機齒輪箱,導致生產損失和昂貴的維護。

Key Benefits of the Sundyne Oil Filter:

  • Unique helical-wrap pleat support systems and composite element structure that provide high beta rations to achieve extremely low contamination levels necessary to stop the chain reaction of abrasive wear.
  • 捕獲汙染物如此有效地,軸承使用壽命長達6倍,提供顯著的維護成本節省和更大的係統正常運行時間。
  • 專為目的而設計 - Sundyne正版零件,以最大化可靠性和正常運行時間。
  • 現場安裝能力 - 過濾器應定期庫存,以確保正確的過濾

Key Technical Specifications:

  • Rated at B5 = 1000, meaning no more than one out of 1000 particles 5 microns or larger entering the filter will pass downstream.

The Sundyne desiccant breather is designed to protect your gearbox from corrosion and contamination

The gearbox is the heart of your Sundyne integrally geared pump or compressor. Keep your gearbox running reliably and maximize MTBR, by protecting the interior components from moisture and particulates.

避免昂貴的停機時間,實現一生的再保險liability, today!

所有Sundyne齒輪驅動泵和壓縮機 - LMV-3XX,LMC-3XX,BMP-3XX和BMC-3XX型號should have the new desiccant breather.

Key Benefits of the Sundyne Desiccant Breather:

  • Designed for purpose – Sundyne Genuine Part engineered to protect gearboxes from corrosion and contamination.
  • Durable outer casing and robust connection – designed to stand up to the environmental rigors of the process industry.
  • Easy field installation – Simply unscrew and replace the original breather on the gearbox air intake with the Sundyne desiccant breather.

Sundyne Desiccant Sourther的主要技術規格:

  • 在70O f環境溫度下達到100%濕度,呼吸儀將齒輪箱中的濕度降低了80-85%。
  • 媒體和particulat吸水矽膠e filtering polyester elements.
  • Check valves located at the base of the breather allow air exchange only when necessary – extending the life of the breather

Sundyne Lube油泵專為Sandyne齒輪箱設計,以最大化正常運行時間並擴展MTBR

適當的潤滑對於保持以最佳水平運行的Sandyne機器至關重要。潤滑油係統,可妥善運行摩擦,減少磨損,免受腐蝕,吸收熱量,降低噪音,並有助於防止碎屑損壞。

新的潤滑油泵與所有LMV-31X和LMV-32X 50 HP和200 HP變速箱兼容。

Key Benefits of the Sundyne Lube Oil Pumps:

  • Reduction in total cost of ownership – designed to keep Sundyne machines operating longer at lower temperatures, minimizing downtime, extending maintenance intervals and reducing maintenance costs.
  • Sundyne正版部分 - 優質工廠開發了一種新的堅固設計的解決方案,消除了針腳剪切。
  • 增加了變速箱保護 - 改進了齒輪箱潤滑。
  • Optimized performance – with the addition of the carbon bushing and the newly developed drive lugs help reduce wear inside the lube pump.

Key Technical Specifications of the Sundyne Lube Oil Pump:

  • Wear between the drive pins and the gearbox input shaft was improved. After an analysis of the contact area between the old drive pins and the input shaft, drive lugs were developed to reduce wear between the two parts.
  • Wear inside the lube pump is also reduced by the addition of a carbon bushing and a coated bronze bearing, as shown by the red arrows in the photo below.
  • New lube pump PU01AB06 height reduced by 0.045” from PU01AB05 – providing additional clearance for older models.

The Sundyne bearing plate provides critical support for the Sundyne pumps and compressors.

支持潤滑泵,潤滑整個齒輪箱,用於輸入軸的較低徑向軸承,以及高速軸的上推力和徑向軸承。製造成精確的耐受性,甚至與規格的微小偏差會導致顯著的損害或災難性失敗。

Key Benefits of Sundyne Bearing & Lube Anti-Rotation Plate:

  • Increased operational reliability and robustness
  • Designed for use with all existing Sundyne lube pumps
  • Field installation capability with retrofit option for all LMX-31X models in operation.
  • Superior lube pump anti-rotation reliability – through elimination of spiral pin.

Key Technical Specifications of Bearing & Lube Anti-Rotation Plate:

  • The new bearing plate has a larger diameter lube pump housing bore and four threaded holes that locate and anchor the anti-rotation plate.
  • To use the PL01AA99 anti-rotation plate, existing bearing plates require replacement and upgrade to PL11AA02XXXXXX00.
  • PL11A02XXXXXX00軸承板配置成使得所有先前的軸承板版本都可以被大量淘汰。已經過量的軸承板部件號包括 - PL01AA05XX,PL01AA17XXX,PL01AA96XX0000
  • 重新設計需要使用軸承板銷售兩個附加零件。為了簡化,已經配置了四個共用軸承板(占所有31倍銷售的90%),其中包括其他部件 - 谘詢Sundyne進行配置。

This upgrade is available to you:

  • Part is available individually or as part of a Reliability Upgrade Kit (RUK) which includes all upgraded component parts for LMX-31X machines – consult Sundyne for unique part number(s).
  • Another alternative is a gearbox exchange which comes pre-assembled with all the upgraded component parts – plug-in repair concept.

用快速安裝真正的Sundyne變速箱對齊引腳升級Sundyne變速箱

所有Sundyne齒輪驅動泵和壓縮機 - LMV-3XX,LMC-3XX,BMP-3XX和BMC-3XX型號.

桑迪pumps and compressors are designed to last. One of the original Sundyne pumps with a serial number from the 1960’s is still in operation today. In order to maximize the life of a Sundyne gearbox, routine maintenance and repairs must be completed. Repeated assembly and disassembly of the gearbox housing causes wear of the close tolerance alignment bolt holes. The upgraded Sundyne alignment bolts use new material that eliminate wear and prevents misalignment of the gearbox housing.

Sundyne Gearbox對準引腳的主要優點:

  • Reduction in total cost of ownership – eliminates misalignment of gearbox housings.
  • Added gearbox protection – eliminates unnecessary vibration from misalignment.
  • Sundyne真正的一部分– superior factory developed solution.
  • Quick retrofit capability – easy, field installed upgrade for existing units.

Key Technical Specifications of Sundyne Gearbox Alignment Pins:

  • 較小的螺紋直徑和倒角的柔和鉛螺栓柄 - 消除齒輪箱殼體對準孔的磨損。
  • Interchangeable with existing housings – the hold size has not changed.
  • 與較舊的螺栓相同的線程 - 可以使用相同的螺母和墊圈。

The new gearbox alignment pin is more robust and reduces vibration compared to the old pin (right).

Make sure your oil levels are maintained to keep your Sundyne gearbox running optimally and efficiently

所有Sundyne齒輪驅動泵和壓縮機 - LMV-3XX,LMC-3XX,BMP-3XX和BMC-3XX型號.

適當的潤滑對於保持Sandyne泵和壓縮機以最佳水平運行至關重要。為了確保潤滑係統正常運行,必須保持精確的油位。新的Sandyne低泡沫瞄準玻璃提供了先前的設計的顯著改善,在所有油溫和操作速度下提供了更準確的油位讀數。

Key Benefits of Sundyne Low Foam Sight Glass:

  • 增加了變速箱保護 - 精確的油位讀數允許客戶積極維護他們的Sundyne機器,消除了不必要的故障。
  • Easier maintenance – quickly identify oil levels and have confidence the readings are accurate.
  • Quick retrofit capability – easy, field installed upgrade for existing units.
  • Sundyne真正的一部分– superior factory developed solution.

低泡沫瞄準鏡的主要技術規格:

  • The low foam sight glass works on the principle that the oil is maintained in the extended sight glass for a longer period allowing entrained air to be released.
  • 廣泛的工廠測試,其中包括在34,000 rpm運行齒輪箱,延長一段時間,並用冷油(在其傾點)填充齒輪箱,以確保可以在填充的同時讀取精確的油位,而不管油溫如何。

New low foam site glass (right) to insure your gearbox is effectively lubricated to keep your Sundyne pumps and compressors running reliably.

桑迪gearbox housings are critical to the performance of Sundyne pumps and compressors

兼容所有LMX / BMX-31X和LMV-32X泵和壓縮機。

變速箱外殼在Sandyne變速箱上提供了一些關鍵功能 - 它們是用於齒輪和軸的對準的夾具,它們支持電機,它們為內部部件提供環境保護。使用先進的冶金與特定尺寸和公差建立,Sundyne Gearbox外殼不易複製,對Sandyne機器的性能至關重要。

Key Benefits of Sundyne Gearbox Housing:

  • Reduction in total cost of ownership – reduction in porosity improves structural integrity leading to extended maintenance intervals.
  • 強化MTBR -埋入的軸承襯收益更多consistent and controlled features which ensures critical internal gearbox components (shafts and gears) are properly aligned.

齒輪箱外殼的主要技術規範:

  • Cast-in bearing liners – stronger, more robust design improves housing life and maintains internal part alignment.
  • 用於永久模具鑄件的新型複雜工具。
  • Better surface finish.
  • 將安裝能力增加到密封殼體。
  • Dimensionally interchangeable with older designs.
桑迪LMV 311

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桑迪is the world leader in delivering low-flow, high-head, integrally geared centrifugal pumps and compressors, sealless magnetic drive pumps and diaphragm gas compressors. Sundyne’s precision-engineered, highly reliable, safe & efficient pumps and compressors are used in chemical, petrochemical, hydrocarbon, hydrogen, pharmaceutical and industrial applications. Sundyne pumps and compressors are also available in API, ANSI/ASME, ISO, and other industry compliant designs.

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